Vacuum Cleaning Oven for Industrial Filter Cleaning – Automated Polymer Removal System

⚙️ Automated Vacuum Pyrolysis Cleaning Furnace for Industrial Filter Maintenance | Maximize Flow Rate and Lifespan

Product Overview

The Ruiyuan Vacuum Cleaning Oven (Vacuum Cleaning Furnace) is the robust, high-efficiency solution for industrial filter regeneration. Utilizing precision Electrical Heating and a deep vacuum environment ($-0.085 \text{ MPa}$), it executes a fully controlled Three-Phase Automated Cleaning Process (Melting $\rightarrow$ Pyrolysis $\rightarrow$ Oxidation). This method completely eliminates polymer, carbon, and organic residues without the mechanical stress or thermal damage associated with manual cleaning. Designed for the most demanding applications in the Plastics, Chemical Processing, and Fiber Industries, it guarantees restored filter performance, extended component lifespan, and strict environmental compliance via a Water Scrubbing System.

Key Benefits for Buyers (Focus on Performance and Cost)

✅ Flow Rate Restoration Guaranteed: Thorough, residue-free cleaning ensures filter pathways are completely unobstructed, restoring optimal flow rates and filtration efficiency.

✅ Maximized Component Lifespan: Gentle, controlled temperature (Max. $\mathbf{450^{\circ}\text{C}}$) prevents filter mesh distortion or metal integrity loss, significantly extending component service life.

✅ Cost-Efficient Operation: Excellent Thermal Efficiency with low energy consumption and a fully automated cycle drastically reduces labor and operational expenses.

✅ Process Security: Real-time Accurate Temperature Control with Sensors monitors the cleaning process directly, ensuring repeatable, damage-free results every cycle.

✅ Environmental Compliance: Integrated Water Scrubbing System effectively processes pyrolysis gases, ensuring clean emissions and a safe working environment.

Key Product Features (Technical Selling Points)

Working Principle: Comprehensive Three-Phase System

The systematic Ruiyuan process ensures complete residue elimination while protecting the filter elements:

I. Melting Phase ($\mathbf{320^{\circ}\text{C}}$): Industrial filters are gradually heated to $320^{\circ}\text{C}$ under vacuum. This causes the bulk of polymer contaminants to melt and drain into the integrated collection system, reducing the thermal load for subsequent phases.

II. Pyrolysis Phase ($\mathbf{450^{\circ}\text{C}}$): Remaining polymer materials undergo thermal decomposition and vaporization under vacuum. All generated gases are immediately routed and neutralized by the efficient Water Scrubbing System for safe, contained emission control.

III. Oxidation Phase: Final carbon residues are completely eliminated through Controlled Oxidation, using a regulated introduction of air under vacuum to ensure thorough, bright cleaning of all filter surfaces without damaging the mesh.

Applications & Industries (Targeting High-Value Sectors)

• 🏭 Plastics & Extrusion Industry: Crucial for polymer residue removal from screen changers, filter cartridges, and high-pressure filters.
• 🧪 Chemical Processing: Essential for contaminant elimination and regeneration of sintered metal or woven filtration systems.
• 💧 Industrial Facilities & Maintenance: High-throughput regeneration of operational filtration units for reduced maintenance costs and minimized downtime.
• 💡 Manufacturing Facilities: Ensuring production line stability and maintaining component cleanliness critical for process quality.

Technical Advantages (Competitive Edge)

• Complete Contamination Removal: Comprehensive three-phase system handles a wider variety of polymer residues than single-phase ovens.
• Precision Operation: Real-time temperature monitoring directly controls the cleaning phases, ensuring metal integrity.
• Safety & Reliability: Multiple safety protocols and closed-loop operation guarantee secure, consistent performance across multiple cycles.
• Flexible Integration: Compatible and easily integrated with subsequent cleaning methods (e.g., ultrasonic cleaning for final ash removal).

Request a Customized Technical Solution

Achieve operational excellence and extend the service life of your industrial filters. Contact us for detailed technical specifications and customized solutions designed around your specific filter dimensions and contamination types.

📞 Contact Technical Sales for a Specialized Consultation

WhatsApp: +86-19106101572 | Email: sabbir@cnryan.com