PLC-Controlled Vacuum Cleaning Oven for Extrusion Tools — Fully Automatic Polymer Removal
The Ruiyuan PLC-controlled vacuum cleaning oven provides fully automatic polymer removal from extrusion tools and dies. Operating at −0.085 MPa vacuum and 450°C maximum temperature, its 3-stage cleaning process efficiently removes residues while maintaining tool integrity. With precise temperature control and ≥98% thermal efficiency, it ensures clean, smooth tool surfaces with minimal energy consumption and operator intervention.
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🧰 PLC-Controlled Vacuum Cleaning Oven | Extrusion Tool Maintenance
Product Overview
The PLC-Controlled Vacuum Cleaning Oven is engineered for automated, precise cleaning of extrusion tools, dies, and molds in plastic manufacturing. Using electric heating under vacuum (−0.085 MPa), it gradually removes polymer residues through a three-phase process—melting, pyrolysis, and oxidation—without damaging tool surfaces.
Equipped with PLC temperature control, high thermal efficiency, and automated operation, this system is ideal for plastic extrusion facilities, tooling workshops, and manufacturing plants that require consistent, safe, and efficient tool maintenance.
Key Benefits for Buyers
✅ PLC-Controlled Automation – Ensures consistent, repeatable cleaning results.
✅ Complete Residue Removal – Three-phase process eliminates polymer residues.
✅ Tool Integrity Protection – Precise temperature control prevents damage.
✅ Energy Efficient – Thermal efficiency ≥98% reduces operating costs.
✅ Clean, Smooth Surfaces – Restores extrusion precision and quality.
✅ Reduced Maintenance Costs – Less reliance on manual cleaning methods.
Product Features
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Control System: Advanced PLC with programmable temperature
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Ultimate Vacuum: −0.085 MPa
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Heating Method: Electric heating with precise PID control
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Maximum Temperature: 450°C
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Cleaning Process: Automatic 3-phase (melting → pyrolysis → oxidation)
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Thermal Efficiency: ≥98%
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Temperature Accuracy: ±1°C
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Safety Features: Over-temperature protection, vacuum interlocks
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Construction: All-welded chamber with condensate collection
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Voltage: 380V / 50Hz (customizable)
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Name | PLC-Controlled Vacuum Cleaning Oven for Extrusion Tools |
| Ultimate Vacuum | −0.085 MPa |
| Heating Method | Electric heating |
| Maximum Temperature | 450°C |
| Control System | PLC with PID temperature control |
| Thermal Efficiency | ≥98% |
| Cleaning Phases | Melting (320°C) → Pyrolysis → Oxidation |
| Chamber Material | All-welded stainless steel |
| Standard Voltage | 380V / 50Hz (customizable) |
| Applications | Extrusion tools, dies, molds, screws |
| Safety Systems | Over-temperature, vacuum monitoring, emergency stop |
Working Principle
I. Melting Phase
Tools are heated to 320°C under vacuum, melting polymer residues that drain into the collection system.
II. Pyrolysis Phase
Remaining polymer undergoes pyrolysis under vacuum, with gases processed through water scrubbing for clean emission.
III. Oxidation Phase
Final carbon residues are oxidized with controlled air supply, leaving tools completely clean and residue-free.
Applications & Case Scenes
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⚙️ Extrusion Tool Maintenance – Cleaning dies, molds, and screws in plastic processing
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🏭 Manufacturing Facilities – Regular maintenance of production line tooling
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🛠 Tooling Workshops – Restoring used or contaminated extrusion tools
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✅ Quality Control – Ensuring consistent product quality through clean tooling
Request a Quote
Provide your tool specifications, polymer types, and production requirements for a customized vacuum cleaning oven solution from Ruiyuan engineers.
📞 Contact Technical Sales
WhatsApp: +86-19106101572
Email: sabbir@cnruyan.com
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