vacuum pyrolysis cleaning furnace for cleaning filter elements — automatic polymer removal system

Vacuum Pyrolysis Cleaning Furnace for Cleaning Filter Elements — Automatic Polymer Removal System

Name: Vacuum Pyrolysis Cleaning Furnace for Cleaning Filter Elements — Automatic Polymer Removal System
Brand: chinaryan.com
Availability: InStock

The Ruiyuan Vacuum Pyrolysis Cleaning Furnace provides efficient, automatic cleaning of filter elements, moulds, and extrusion components. Using electric heating, −0.085 MPa vacuum, and a controlled pyrolysis and oxidation process up to 450 °C, it removes all polymer and carbon residues safely and completely. The system ensures smooth, residue-free surfaces while maintaining high thermal efficiency and low operating costs.

Get Your Customised Product

🔹 High-Precision Vacuum Pyrolysis Cleaning Furnace for Industrial Filter Elements | Zero-Stress Polymer Removal

🧭 Product Overview

The High-Precision Vacuum Pyrolysis Cleaning Furnace is a next-generation system designed for industrial filter element restoration, extrusion die cleaning, and polymer residue removal from precision metal tooling.
Powered by electric heating and deep vacuum technology, it performs a fully automatic three-phase cycle (Melting → Pyrolysis → Controlled Oxidation) to achieve complete, damage-free cleaning.

With PLC/PID intelligent control, the system maintains tight temperature accuracy (±1 °C), ensuring uniform, repeatable, and safe cleaning across all cycles. This makes it ideal for the plastics, chemical fiber, and filtration industries that demand precision, consistency, and extended component life.

💡 Key Benefits for Buyers

✅ Maximized Filter Lifespan — Gentle, stress-free cleaning prevents mesh deformation and prolongs filter life
✅ Guaranteed Flow Restoration — Removes micron-level polymer and carbon residues, restoring 100% filtration performance
✅ Low Operating Cost — ≥98% thermal efficiency significantly reduces per-cycle energy consumption
✅ Process Repeatability — ±1 °C temperature control ensures consistent cleaning for every batch
✅ Eco-Friendly Operation — Integrated vacuum with optional dual water scrubber for odorless, emission-free exhaust
✅ Fully Automated & Safe — PLC-controlled operation with over-temperature, vacuum interlock, and emergency purge features

⚙️ Product Features

Feature	Specification / Benefit
Cleaning Target	Industrial filter elements, extrusion dies, melt filters, complex molds
Operating Method	Vacuum pyrolysis — ideal for precision and sensitive metal geometries
Ultimate Vacuum	−0.085 MPa (enables low-temperature polymer vaporization)
Maximum Temperature	450 °C (optimized for safe polymer decomposition)
Control System	PLC/PID multi-phase logic with real-time thermocouple feedback
Thermal Efficiency	≥98% via advanced ceramic fiber insulation
Chamber Integrity	All-welded stainless steel — vacuum-rated, corrosion-resistant
Safety Features	Over-temperature protection, vacuum interlock, automatic air purge
Custom Option	Dual water scrubber system for advanced emission control

📊 Technical Specifications

Parameter	Specification
Product Name	Industrial Vacuum Pyrolysis Furnace for Filter Cleaning
Cleaning Phases	Melting → Pyrolysis → Controlled Oxidation
Temperature Control	PLC/PID regulation, ±1 °C accuracy
Ultimate Vacuum	−0.085 MPa
Power Efficiency	≥98% thermal efficiency
Structure / Material	All-welded stainless-steel vacuum chamber
Standard Voltage	380 V / 50 Hz (customizable)
Typical Applications	Filter cartridges, spinnerets, screen changers, extrusion dies
Safety & Monitoring	Multi-point protection, vacuum lock, alarm system, gas scrubber

🔬 Working Principle

I. Melting Phase (Safe Drainage)

Filters are gently heated to 320 °C under vacuum, melting polymer residues that drain into a collection tray.

II. Pyrolysis Phase (Vaporization)

Remaining polymer residues are decomposed and vaporized at −0.085 MPa. Exhaust gases are drawn through a water scrubber, ensuring clean and safe discharge.

III. Controlled Oxidation Phase (Final Polish)

A controlled flow of air oxidizes remaining carbon residues, producing a bright, residue-free surface ready for immediate reuse.

🏭 Applications & Case Scenes

🧩 Polymer Filtration Systems — cleans melt filter screens and filter cartridges in PET, PP, and PA lines
⚙️ Extrusion Tooling Maintenance — suitable for die heads, gear pumps, and screen changers
🧵 Chemical Fiber Equipment — gentle cleaning for micron-level precision tools
🔧 Maintenance & Service Centers — standardized, automated solution for multiple clients and contaminant types

📞 Request a Custom Engineering Quote

To design your custom vacuum pyrolysis furnace, please provide:

Filter dimensions (diameter & height)
Contaminant type (e.g., PET, PA, HDPE)
Required cleaning capacity (units per cycle)
Installation environment / voltage requirements

Contact Technical Sales
📱 WhatsApp: +86-19106101572
📧 Email: sabbir@cnryan.com